Air-cooled chiller compressor reconditioning

Air-Cooled Chiller Compressor Reconditioning – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide expert compressor reconditioning services for air-cooled chillers, designed to restore your compressor to optimal working condition through thorough cleaning, inspection, repair, and performance testing. Reconditioning is a smart, cost-effective alternative to replacement, especially when performance has declined due to wear, contamination, or prolonged operation.

Why Compressor Reconditioning Is Important

• Restores cooling efficiency and reliability

• Eliminates minor faults before they escalate into major failures

• Extends the lifespan of existing equipment

• Reduces operating costs and energy waste

• Supports sustainable maintenance practices

When to Consider Reconditioning

• Decreased cooling output or pressure performance

• Signs of oil contamination or refrigerant imbalance

• Abnormal noise, vibration, or cycling

• Routine overhaul cycle for preventive maintenance

• Equipment is aging but still structurally sound

Our Compressor Reconditioning Process

Comprehensive Inspection
We begin with a full diagnostic evaluation to identify mechanical, electrical, or oil system issues, including:

• Pressure and temperature checks

• Electrical testing of windings and insulation

• Oil condition and contamination analysis

• Vibration and noise assessment

Disassembly and Cleaning
The compressor is removed and carefully disassembled. All internal parts are thoroughly cleaned to remove carbon, sludge, and residue.

Component Inspection and Replacement
We inspect all moving parts, including:

• Bearings, valves, pistons, or scrolls

• Shaft and crankcase condition

• Seals and gaskets

Any worn or damaged parts are replaced using OEM or high-grade aftermarket components.

Reassembly and System Optimization
We reassemble the compressor with precision, ensuring correct alignment, torque settings, and oil charge. The system is flushed, reconnected, and pressure-tested.

Operational Testing and Verification
After reinstallation, we perform:

• Live performance testing under full load

• Vibration and sound level checks

• Oil pressure and refrigerant flow verification

• Post-reconditioning report with recommendations

Benefits of Compressor Reconditioning

• Restores near-new performance without full replacement

• Reduces downtime and emergency repair needs

• Improves system energy efficiency

• Provides long-term operational savings

• Ideal for facilities focused on preventive and predictive maintenance

Why Choose EKG M&E Sdn Bhd?

• Experts in compressor repair, restoration, and diagnostics

• Experience with scroll, screw, and reciprocating compressors

• Workmanship backed by detailed reporting and quality checks

• Trusted by clients across industrial, commercial, and facility sectors

• Support for all major air-cooled chiller brands and models

Final Thoughts

Don’t wait for total failure to act—reconditioning your chiller compressor can bring it back to life, saving money and avoiding downtime. With EKG M&E Sdn Bhd’s air-cooled chiller compressor reconditioning service, your equipment gets a second chance to perform like new. Contact us today to schedule an evaluation.